ER2209 MIG & TIG Welding Wire

ER2209 MIG & TIG Welding Wire filler wire from Metals And Welding Specialities is engineered to deliver exceptional weld quality and performance when working with duplex stainless steels. Designed for use in both MIG (GMAW) and TIG (GTAW) processes, this wire provides superior corrosion resistance, strength, and toughness in demanding environments such as chemical processing, marine fabrication, pressure vessels, and offshore structures. Classified under AWS A5.9 ER2209, it meets the stringent standards of UNS S39209 and ASTM A240 Grade 2209, ensuring full compatibility with duplex stainless steels of similar composition.

Manufactured with precise alloy balance, ER2209 wire offers a carefully controlled ferrite-austenite microstructure that provides outstanding resistance to stress corrosion cracking, pitting, and crevice corrosion. This makes it the preferred choice for joining duplex grades such as 2205 and other 22% Cr stainless steels. With a typical composition of 22% chromium, 9% nickel, 3% molybdenum, and nitrogen additions, it maintains high tensile strength while achieving excellent weld bead appearance and arc stability.

When used in MIG welding, ER2209 wire produces smooth and consistent welds with minimal spatter, making it ideal for high-productivity applications and automated welding systems. For TIG welding, the filler metal delivers precise control and clean, defect-free welds on critical joints. Its low carbon content ensures excellent resistance to intergranular corrosion, even in heat-affected zones. Whether welding in the shop or field, the wire’s performance remains stable under varied conditions, maintaining mechanical integrity even in chloride-rich or oxidizing environments.

At Metals And Welding Specialities, quality is never compromised. Every batch of ER2209 MIG & TIG Welding Wire wire undergoes rigorous quality control to ensure consistent chemistry, mechanical properties, and surface finish. The wire is available in multiple diameters and packaging options, providing versatility for a range of industrial welding needs. Customers rely on this filler metal for its durability, ease of use, and ability to match or exceed the mechanical properties of base duplex steels.

As part of our commitment to excellence, we provide complete technical documentation and support for welding parameters, heat treatment, and storage guidelines. The ER2209 wire aligns with major international standards, including ISO 14343-A G 22 9 3 N L, ensuring global compatibility and compliance. For fabricators seeking reliable performance and long-lasting weld integrity in corrosive service environments, Metals And Welding Specialities’ ER2209 MIG & TIG Welding Wire filler wire stands as the trusted choice.

• Specification ER2209 MIG & TIG Welding Wire

  Classification	AWS A5.9, ER2209
  Form	MIG spools, TIG cut lengths, Reels and Coils
  Type Of Welding	Inert Gas Welding
  Current	MIG-DCEP / TIG-DCEN
  Diameters	.023”, .030”, .035”, .045”, 1/16”, 3/32”, 1/8”
  Standard TIG straight lengths are available	36” (914 mm) or 39” (1000 mm) lengths. Other lengths available upon request.
  AWS ER2209 MIG & TIG Filler Metal Application & uses	Hardware tools Metallurgy Machinery Construction Shipbuilding Petroleum Chemical plant Power sector Gas Industry

• Equivalent Grade Of AWS ENiCrMo-4 Coated Electrodes

  Class	UNS	Oxford Alloys	SANDVIK	BOHLER	UTP
  ER2209	S39209	Alloy 2209	EXATON 22.8.3.L	BOHLER AVESTA 2205	UTP 6808 MO

• ER2209 MIG & TIG Welding Wire Chemical Composition

  C	Mn	Si	Cr	Ni	Mo	S	P	Cu	N
  0.03	0.50	0.90	21.5-	7.5-	2.5-	0.03	0.03	0.75	0.08-
  max	-2.0	max	23.5	9.5	3.5	max	max	max	0.20

• ER2209 MIG & TIG Welding Wire Parameters

  Diameter		Process	Volt	Amps	Shielding Gas
  in	(mm)
  .035	0.9	GMAW	22-23	180-210	Spray Transfer 98% Argon / 2% Oxygen
  .045	1.2	GMAW	23-25	195-260
  1/16	1.6	GMAW	25-28	260-390
  .035	0.9	GMAW	19-23	55-170	Short Circuiting Transfer 90% Helium / 7 ½ % Argon / 2 ½ CO2
  .045	1.2	GMAW	19-23	100-185
  1/16	1.6	GMAW
  1/16	1.6	GTAW	14-18	90-130	100% Argon
  3/32	2.4	GTAW	15-20	120-175	100% Argon
  1/8	3.2	GTAW	15-20	150-220	100% Argon

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