The ER420 is a premium grade stainless steel welding wire designed for both MIG and TIG welding applications where strength, corrosion resistance, and wear performance are critical. Manufactured and supplied by Metals And Welding Specialities, this wire offers exceptional metallurgical consistency and weld integrity, making it the preferred choice for fabrication and repair of components exposed to high stress and abrasive conditions.
Classified under UNS S42080 and conforming to ASTM A580 Grade 420, this alloy is a martensitic stainless steel designed to deliver high tensile strength and moderate corrosion resistance. It provides excellent resistance to scaling and oxidation up to 650°C (1200°F). The wire deposits are hardenable through heat treatment, allowing engineers and welders to achieve the precise balance between hardness and toughness needed for critical industrial applications.
The AWS ER420 MIG & TIG wire from Metals And Welding Specialities is known for its clean arc stability, smooth bead appearance, and minimal spatter. Its composition—rich in chromium with low carbon content—ensures superior resistance to abrasion and galling, making it ideal for manufacturing and refurbishing of pump shafts, valve seats, turbine blades, and cutting tools. Whether you are working in petrochemical plants, pulp and paper industries, or heavy machinery fabrication, this filler metal provides reliable performance under demanding service conditions.
This wire is engineered for joining 420 stainless steels and similar alloys, and can also be used for overlay applications on carbon steels to improve surface wear resistance. For maximum mechanical properties, a post-weld heat treatment or tempering process is recommended. Its compatibility with both Gas Tungsten Arc Welding (GTAW) and Gas Metal Arc Welding (GMAW) processes ensures flexibility and efficiency in production environments.
Metals And Welding Specialities maintains stringent quality control standards, ensuring each spool of ER420 wire meets or exceeds AWS A5.9 specifications. Welders appreciate its easy feeding characteristics, stable arc performance, and high deposition efficiency. The result is a strong, clean weld joint with outstanding surface finish and minimal porosity. When your application demands precision, durability, and metallurgical reliability, the ER420 welding wire delivers consistent results you can trust.
At Metals And Welding Specialities, we take pride in offering high-performance welding consumables that meet global standards and deliver measurable value. Our ER420 is not just a filler metal—it’s a proven solution for stainless steel joining and cladding applications where performance and longevity matter most.
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Specification ER420 MIG & TIG Welding Wire
| Classification
|
AWS A5.9, ER420
|
| Form |
MIG spools, TIG cut lengths,
Reels and Coils |
| Type Of Welding |
Inert Gas Welding |
| Current |
MIG-DCEP / TIG-DCEN |
| Diameters |
.023”, .030”, .035”, .045”,
1/16”, 3/32”, 1/8” |
| Standard TIG straight
lengths are available
|
36” (914 mm) or 39” (1000
mm) lengths. Other
lengths available upon
request. |
| AWS ER420 MIG & TIG
Filler Metal Application
& uses |
- Hardware
tools
- Metallurgy
- Machinery
- Construction
- Shipbuilding
- Petroleum
- Chemical
plant
- Power sector
- Gas Industry
|
-
Equivalent Grade Of AWS ERCuNi MIG & TIG
| Class |
UNS |
Oxford Alloys |
| ER420 |
S30888 |
Alloy 420 |
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ER420 MIG & TIG Welding Wire Chemical Composition
| C |
Cr |
Ni |
Mo |
Mn |
Si |
P |
S |
Cu |
| 0.03 |
19.5-22.0 |
9.0-11.0 |
0.75 |
1.0-2.5 |
0.65-1.00 |
0.03 |
0.03 |
0.75 |
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ER420 MIG & TIG Welding Wire Parameters
|
Diameter
|
Process |
Volt |
Amps |
| in |
(mm)
|
| .023 |
(0.6) |
GMAW |
14-19 |
30-85 |
| .030 |
(0.8) |
GMAW |
15-20 |
45-125 |
| .035 |
(0.9) |
GMAW |
16-22 |
60-150 |
| .045 |
(1.14) |
GMAW |
17-22 |
90-210 |
| 1/16” |
(1.6) |
GTAW |
12 |
80-150 |
| 3/32” |
(2.4) |
GTAW |
12 |
150-250 |
| 1/8” |
(3.2) |
GTAW |
12 |
200-375 |
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